TK-6120 CNC spring machine: innovative application of fan-shaped incomplete gears and precision feeding

In the field of highly automated CNC machining, every technological innovation is a dual pursuit of efficiency and precision. As a leader in the spring manufacturing industry, one of the most eye-catching innovations in the design of the TK-6120 CNC spring machine is the clever application of fan-shaped incomplete gears. This unique design not only provides solid technical support for the precision production of springs, but also demonstrates the exquisiteness and wisdom of modern mechanical processing technology.

Fan-shaped incomplete gears: the crystallization of the art and technology of design
In the transmission system of the TK-6120 CNC spring machine, the introduction of fan-shaped incomplete gears is undoubtedly a milestone innovation. Unlike the full tooth surface design of traditional gears, the fan-shaped incomplete gears deliberately retain part of the tooth surface and cut off the rest, forming a unique "incomplete" structure. This design seems simple, but it actually contains profound mechanical principles and ingenious ideas. When the sector-shaped incomplete gear precisely meshes with the gear on the feed wheel shaft, it realizes intermittent and precise motion transmission in a unique way, laying the foundation for the precise manufacturing of the spring.

Intermittent motion, precise control
The uniqueness of the sector-shaped incomplete gear is that it can realize intermittent motion transmission. During the rotation of the gear, due to the removal of part of the tooth surface, it cannot achieve continuous transmission like traditional gears. However, it is this intermittent transmission method that enables the feed wheel to rotate at a predetermined angle and rhythm, thereby realizing precise control of the wire feeding length. This control method not only improves the feeding accuracy, but also makes the entire production process more stable and reliable.

Efficient transmission, optimized production
As the sector-shaped incomplete gear rotates, it drives the gear on the feed wheel shaft to rotate at a predetermined angle, thereby driving the feed wheel to rotate periodically. This efficient and stable transmission method ensures that the wire can enter the processing area smoothly and continuously, providing a strong guarantee for the subsequent spring forming. At the same time, since the design of the fan-shaped incomplete gear reduces unnecessary transmission friction and energy loss, the efficiency of the entire transmission system has been significantly improved, the production process has been further optimized, and the production cost has been reduced.

With its unique fan-shaped incomplete gear transmission system, the TK-6120 CNC spring machine has demonstrated strong competitiveness and broad application prospects in the field of spring manufacturing. Whether it is producing high-precision precision springs or responding to the needs of mass production, TK-6120 can meet customer expectations with excellent performance and stable quality. In addition, with the continuous development of intelligent manufacturing technology, the TK-6120 CNC spring machine will also achieve seamless docking with more intelligent equipment, providing strong support for the intelligent transformation of the spring manufacturing industry.

The innovative application of fan-shaped incomplete gears in the design of the TK-6120 CNC spring machine has not only brought revolutionary changes to the precision production of springs, but also demonstrated the exquisiteness and wisdom of modern machining technology. With the continuous advancement of technology and the continuous expansion of application fields, we have reason to believe that the TK-6120 CNC spring machine will continue to play an important role in future development and contribute to the prosperity and development of the spring manufacturing industry.