Dope Dyed Polyester Yarn is a product that has been developed as a solution to many of the problems that arise in today's environment. In particular, it has been used as a means of increasing the efficiency of manufacturing and reducing the production cost.
This yarn can be used for different purposes including weaving and embroidery. However, it is mainly used to produce textured yarns. Moreover, it is known to have a fine, moisture-absorbing and anti-pilling quality. Besides, it has good color fastness. It can be customized according to the customer's preferences and is available in various colors.
Polyester POY is a type of yarn made by spinning polyester chips. The chips are then melted and mixed with a colored masterbatch. The resulting mixture is then pressed with spinnerets. After being spun, the resulting yarn is processed to create a low-elastic textured fabric. Several global brands are now increasing their proportion of dope dyed yarns in their production.
Among the advantages of using dope dyed polyester is that it is eco-friendly and offers superior perspiration fastness. Furthermore, it is cheaper than piece-dyed yarn. Moreover, it is also very efficient, which means that it can reduce the production lead time and deliver goods to customers at a faster pace. Another major advantage is that it allows for a more accurate color matching.
In addition, it is known to reduce the use of water by more than 80%. Hence, it has been found to be a great substitute for the conventional textile dyeing process. Moreover, it is environmentally friendly and can earn carbon credits. Therefore, it is a very sustainable and viable solution to a number of environmental issues.
As global warming and the effects of industrial pollution grow, the environmental concerns have also increased. There are several reasons for these problems. For instance, conventional yarn dyeing consumes a huge amount of water and chemicals and generates wastewater. Additionally, it also uses up significant amounts of energy. Ultimately, these factors have led to large amounts of waste. On the other hand, dope dyeing uses a very small amount of chemicals and does not require any water.
Moreover, dope dyed polyester has a long lifespan and is resistant to fading and tearing. Hence, it is a great option for synthetic fabrics. And with its short cycle length and high bulk yarns, it is suitable for continuous spinning.
One of the most important benefits of dope dyeing is that it reduces the consumption of water. This saves the planet from a substantial amount of water pollution. In fact, it has been estimated that doped-dyed viscose conserves nearly 89% more water than cotton.
Polyester Dyed Spinning Fiber is made of polyester chip (PET chip) and color master batch (color powder) by high temperature melting and high-speed spinning. After spinning, the colorant is evenly dispersed in the fiber, called spinning before dyeing or liquid coloring, and the fiber is Doped-dyed Fiber (Spun-dyed fiber).
Polyester POY yarn is mainly available in raw white color, but it also is available in various different colors called Colored Polyester POY Yarn. POY is usually colored by the Dope Dyed technology as it is efficient, continuous spinning, equitable coloring, good color fastness, high dye-uptake, short production cycle, low cost and less pollution.